Kandyan silver inlay on blackened iron (Kadu Kapeema): damascene sword blade forging?
How do master armories in Kandy hammer pure 0.1mm silver foil onto cross-hatched high-carbon steel blades to craft ceremonial Kasthane swords?
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4 Answers from travellers
The manufacture of traditional Kandyan ceremonial swords (Kasthane) involves true damascene metal inlay (Kadu Kapeema). The single-edged blade is forged from local crucible steel, shaped, and polished. The smith uses a hardened steel chisel to score a microscopic cross-hatched grid (100 lines per inch) into the steel blade forte. Fine silver or 22k gold wire (0.1mm) is hammered into the steel grooves using a brass-faced punch; the undercut steel burrs fold over and lock the precious metal in place. The blade is treated with natural lime juice and sulfur paste to chemically blacken the steel base, creating high contrast against the gleaming silver arabesque scrollwork.
The hilt is cast in bronze or carved from rhinoceros horn, terminating in a dragon head (Simha or Makara) with ruby or red glass cabochon eyes.
Authentic antique Kasthane swords are protected national cultural treasures; exporting genuine pre-1940 blades is illegal under the Antiquities Ordinance.
The blade spine features a small brass or gold decorative plate (Peti Thahaduwa) near the guard that balances handling balance during ceremonial court carry.
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